May 31, 2018 1:27 pm

The Importance of a Crisp Grid Pattern and Proper Grid Measuring Technique

By |2023-04-09T07:00:23-04:00May 31, 2018||0 Comments

The correct way to use the Mylar strip is to measure from the center-width locations of the boundary line around the circumference of the now-deformed ellipse. Measuring from inside-to-inside or outside-to-outside is wrong! With a fuzzy ellipse boundary line (old stencil, poor gridding technique, etc.), it is not hard to make measurement errors more severe than just measuring the outside-to-outside dimensions of a crisp circle/ellipse. The width of the line [...]

May 31, 2018 1:25 pm

Tool & Die Authority

By |2023-04-09T07:00:23-04:00May 31, 2018||0 Comments

The Tool & Die Authority was published by the Precision Metalforming Association as a combination of blog-style news and exclusive information about tool and die companies, markets, customers and much more. TDA provided solid technical tips not found anywhere else that helped tool and die operations solve a range of challenges, enabling them to offer top-notch service to their customers while improving their bottom line. Tool & [...]

May 31, 2018 1:20 pm

Dr. Stu Keeler – The Science of Forming

By |2023-04-09T07:00:24-04:00May 31, 2018||0 Comments

Danny Schaeffler may be the current Science of Forming columnist, but Dr. Stuart Keeler was the founding columnist where he wrote nearly 200 articles. Engineering Quality Solutions is a proud sponsor of the Science of Forming Vol. 2, a CD-ROM containing many of the material-formability articles and tutorials by metalforming expert Stuart Keeler. Dr. Keeler is best known worldwide for his discovery of forming limit diagrams, development of circle grid [...]

May 31, 2018 1:09 pm

Stamping 101 – Material Selection

By |2023-04-09T07:00:24-04:00May 31, 2018||0 Comments

Abstract Sheet metal production isn't much different than baking a cake. It requires the right ingredients, added at the right time and processed at the right temperature for the right amount of time. Literally hundreds of different types of metals are available, each with it's own blend of physical, chemical, and surface properties and characteristics. Pure metals are relatively soft and malleable. When you move a carpet, it takes alot [...]

May 31, 2018 1:03 pm

Secondary Work Embrittlement

By |2023-04-09T07:00:24-04:00May 31, 2018||0 Comments

To determine if a grade of steel is prone to secondary cold work embrittlement, the ductile-to-brittle transition temperature (DBTT) is determined. The DBTT is the highest temperature at which a brittle crack is formed. More information about the cause for secondary cold work embrittlement and how to test for it can be found in THIS FREE DOWNLOAD. Let Engineering Quality Solutions determine if your grade is at risk for secondary [...]

May 31, 2018 12:56 pm

The Difference Between True Stress and Engineering Stress

By |2023-04-09T07:00:25-04:00May 31, 2018||0 Comments

Think about pulling a bar in tension. Load divided by cross-sectional area is force, or stress. But what cross section are you considering? Before starting that pull, the bar had a known cross-section of, let's say, 0.5" wide x metal thickness. It's easy to measure these, since it is your starting material. At any load, the engineering stress is the load divided by this initial cross-sectional area. While you are [...]

May 31, 2018 12:50 pm

The Difference Between IF, EDDS, and VDIF Steels?

By |2023-04-09T07:00:25-04:00May 31, 2018||0 Comments

NONE!!! Steel is, by minimal definition, an alloy of iron and up to 2 percent carbon (if it is more than 2 percent, the alloy is cast iron). Carbon is small enough to fit into the interstices (gaps) of a primarily iron matrix, making it an "interstitial element" in steel. If the steel alloy has an ultralow carbon level (typically less than 50 parts per million), most of these [...]

May 31, 2018 12:44 pm

Understanding Steelmaking for Better Forming

By |2023-04-09T07:00:25-04:00May 31, 2018||0 Comments

Abstract Challenges faced by stampers in the quest to produce a robust part are magnified when they form high strength steels. As materials increase in strength, the inherent tensile property variability increases. Using products from the family of grades known as the advanced high-strength steels (AHSS) complicate matters even more, since what is supplied from one mill may not be produced in the same way as that from another mill. [...]

May 31, 2018 12:15 pm

Introduction to Advanced High Strength Steels – Processing

By |2023-04-09T07:00:25-04:00May 31, 2018||0 Comments

Abstract Understanding and compensating for the challenges associated with processing advanced high strength steels (AHSS) can help you minimize springback, edge cracking, trimming, wrinkling, and die wear. Part I of this two-part series presented an overview of advanced high-strength steels (AHSS). This article addresses issues encountered when processing these grades. Using AHSS in appropriate applications offers opportunities for reduced product weight, enhanced crash performance, manufacturing process consolidation, and cost [...]

May 31, 2018 12:07 pm

Introduction to Advanced High Strength Steels – Grades

By |2023-04-09T07:00:26-04:00May 31, 2018||0 Comments

Abstract Advanced High Strength Steels that exhibit high strength and enhanced formability are being offered around the world. These steels have the potential to effect cost and weight savings while improving performance. The increased formability allows for greater part complexity, which leads to fewer individual parts (cost savings) and more manufacturing flexibility. Fewer parts mean less welding (cost and cycle-time savings) and weld flanges (mass and weight savings). Depending on [...]

Go to Top