Engineering Quality Solutions Success Stories
We
have had the good fortune to assist on many projects. Here
are the highlights of just some of them:
Metal Formability
We’ve done hundreds of circle grid and
thinning strain analyses to assist various OEMs and their Tier
One/Tier Two suppliers with tooling buyoff projects. Our
largest vehicle program was about 100 hard tool buyoff strain
analyses in Japan and a similar number for home line
commissioning at in the USA. (Our shortest one was 2 hours – we
tackle big and small!).
We were the sole independent company
conducting strain analyses for the IMPACT/FABRICATE program
between Ford and the American Iron & Steel Institute, Oak Ridge
National Laboratory, the United States Department of Defense and
several universities.
(Improved Materials and Powertrain
Architectures for 21st Century Trucks / Forming and Bonding of
Reduced Gauge Iron Carbon Alloys for Truck Engineering).
We’ve worked with a roof panel manufacturer
to eliminate wrinkles, splits, paint scoring, and other quality
defects.
Forming limit curves have been developed
for numerous alloys of sheet zirconium, nickel, and stainless
steel.
Cost Reduction
Metal stampers have used our sheet metal and formability
expertise to improve their product and processing, resulting in
cost savings, cycle time improvements, and other efficiencies.
Source Approvals
International steel companies have used EQS to do the testing
and submit the technical qualification packages to automotive
OEM’s as a precursor to signing product supply/purchase
agreements.
Investor Relations
We’ve consulted with financial institutions
and international conglomerates on the state of the steel
industry.
Professional Training.
Professional Training
International steel companies have contracted EQS to train their
mill quality control operators and technical service engineers
on steel formability and advanced high strength steel usage and
applications.
Defect Analysis
Marine surveyors have used our expertise to determine the root
cause of defects on the surface of coils and pipes.
Steel Cargo Damage
We’ve worked with international cargo insurance companies to determine if rust and other surface defects were initiated during ocean transport or prior to vessel loading or after cargo discharge. (The policy covered only ocean transport damage.)
Steel coil and pipe importers have used us to assess fit-for-use of products affected by mill processing or international transportation.
Claims Resolution
EQS has resolved many sheet metal supplier
/ manufacturer claims (it’s the steel! No, it’s the tooling!)
by determining the root cause and showing corrective actions.
Failure Analysis
Forensic metallurgy done by Engineering
Quality Solutions has been used by lawyers to assess the
viability of their case, as well as to convince the other party
to settle. We’ve been asked to serve as an expert witness on
these and other cases.
